Pre-selection for positive-displacement process gas compressors
MACHINE FAMILY

Oil-Injected Screw Compressors

The oil is the coolant — which is why temperature barely binds it.

Oil injected directly into the compression space: it seals clearances, absorbs the heat of compression and allows pressure ratios no adiabatic machine would survive. This is a different animal from the shop-air screw compressor — it is a process machine.

The envelope

Recommended discharge pressure≤ 50 bar(g)
Suction flow window100–30,000 m³/h
Pressure ratioNo ratio limit claimed by one maker; a Chinese line caps at 15:1 — treated here as a 20:1 single-stage ceiling
Oil-freeNo — oil is in the gas path by design
SealingOil-injected — the oil film is the internal seal; shaft seals are conventional, with an oil separator downstream
Wetted materialsCarbon steel, Cast iron / ductile iron, Stainless steel 316L
Design standardsAPI 619 (rotary-type positive-displacement compressors) where specified

Where it is used

  • Fuel-gas and process-gas boosting: natural gas, BOG, coke-oven gas, coal-bed methane, biogas, CO₂
  • Duties with wide operating swings
  • Streams where oil contact is acceptable

Where it stops

  • Purity-critical gas rules it out outright — oil is in the gas path by design
  • 50 bar(g) recommended ceiling; beyond that, review
  • From atmospheric suction the practical ceiling is set by single-stage ratio capability, not by the pressure figure

Chinese lines publish 5.0–5.2 MPa(G); one international maker catalogues 100 bar(g).

Related reading

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